The Moat · 230+ Revamps · 99% On-Time

Refiners trust us with the units that can't fail.

230+ high-criticality revamps delivered with 99% schedule adherence. When a unit shutdown costs millions per day, BPCL, IOCL, HPCL, Reliance, and HMEL call us — and we restart on time.

230+
High-Criticality Revamps
99%
Schedule Adherence Record
35 Days
IOCL DCU Phase II Revamp
Industry Recognition

Best Turnaround Contractor — BPCL, 2017

Awarded for the VDU heater revamp executed at BPCL Mahul Refinery during 1Q 2017. The job was completed under tight schedule pressure with the convection modules replaced in one day per module without removing the stack.

Named Case Studies · Publishable

The receipts.

Selected revamps and turnarounds where the client gave us a completion certificate or a performance letter we can cite.

Chemplast Sanmar

EDC Cracking Furnace Debottlenecking

Coil and burner revamp under tight outage window

  • Throughput +20%
  • Furnace efficiency +10%
  • Cracking conversion ratio increased

"We appreciate the dedicated efforts from Esteem's team and their professional attitude throughout the execution of the job as well as post-commissioning support."

BPCL Mumbai

DHDS Heater Augmentation

Complete heater adequacy: thermal, hydraulic, mechanical, structural, refractory, equipment, APH, stack

  • Heater duty 12 → 16 MMKcal/hr (+33%)
  • Adequacy report and recommendations executed
  • All efficiency targets achieved

"Heater successfully operating at increased duty with the required efficiency targets."

IOCL Bongaigaon

DCU-1 Phase II Revamp

Entire heater rebuilt during 35-day shutdown window

  • Thermal efficiency +8%
  • Completed within shutdown window
  • Substantial energy savings

"The entire job was meticulously planned and executed during the shutdown period of thirty-five days."

HMEL Bathinda

HGU Reformer Transfer Line

HTER installation and transfer line modification across HGU Train-1 and Train-2

  • 10-day shutdown window
  • Completed before time
  • Client bonus received for excellent work

"Shutdown completed before time. Bonus received from client for excellent work."

Overview

Revamps that improve performance, not just restore equipment

Decades of experience in critical revamps and turnaround execution. We focus on constructive solutions that help units return on stream safely, predictably, and with better operating performance where the scope allows.

Design, engineering, procurement, project management, and construction are coordinated in-house, keeping interfaces tight and accountability clear through the outage window. That responsiveness is especially important when field discoveries force quick technical decisions.

Fired heater construction during a turnaround

Heater construction

Field execution aligned with engineering and procurement

Why This Matters

Outage value comes from engineering as much as execution

Tight schedules are only one side of turnaround value. The other is the ability to make the right engineering changes while the unit is open.

Engineering responsiveness

Fast technical decisions on coils, burners, convection sections, metallurgy, and field interfaces when shutdown realities change.

Performance-focused revamps

Debottlenecking, efficiency recovery, coking control, and emissions-related upgrades based on plant-specific constraints.

Execution discipline

Planning, prefabrication, procurement readiness, and site coordination that protect the critical path through restart.

Capacity & efficiency

Services we deliver

From hydraulic limits to emissions drivers, we engineer upgrades that respect existing structures, minimise unnecessary rework, and can improve more than one operating metric at a time.

  • De-bottlenecking
  • Radiant box / coil modifications
  • Convection section upgrades
  • Burner retrofits
  • APH installation
  • SOx / NOx improvement
Wide view of an Esteem heater project site

Project scale

Coordinated site teams for outage-critical work

Emergency rebuilds

Fire- and explosion-damaged units

We specialise in units damaged by fire or explosion. A wide procurement network supports rapid sourcing, with around-the-clock services when clients need us most.

Teams have rebuilt entire furnaces in as little as four weeks where scope, approvals, and logistics align — combining emergency engineering, expedited materials, and disciplined field execution.

Our commitment

Time is everything

Outages are measured in hours. Dedicated engineers and construction leaders understand what returning on stream means for your operation, and we aim to protect both restart certainty and workmanship quality.

Time is everything

Milestones, readiness reviews, and procurement paths protect the critical path during your window.

Dedicated experienced engineers

Depth across fired equipment so field decisions are backed by people who have solved similar problems before.

Exceed expectations

Workmanship, documentation, and handover quality that earn repeat assignments from owner teams.

Plan your next revamp or outage with Esteem

Share your window, scope sketch, and performance targets — we will propose a delivery model that fits your site and stakeholders.